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Why choose to use diamond tools?

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Why choose to use diamond tools?

Diamond tools have excellent adaptability in processing applications of non-ferrous metals and wear-resistant materials. Among tool materials, diamond is the hardest. Under suitable processing conditions, diamond tool has a longer service life than high-speed steel, cemented carbide, ceramics and polycrystalline cubic boron nitride.

 

Here is the content list:

l Diamond tools have excellent adaptability.

l The application range of diamond tools is very wide

l What are the benefits of using diamond tools?

l The development prospects of Fujian Wanlong Group's diamond tools.

 

Diamond tools have excellent adaptability.

Diamond tools have excellent adaptability in processing applications of non-ferrous metals and wear-resistant materials.Among tool materials, diamond is the hardest. Under suitable processing conditions, diamond tools have a longer service life than high-speed steel, cemented carbide, ceramics and polycrystalline cubic boron nitride.

 

In high-speed mass production, diamond tools are often the most effective for processing materials such as aluminum and graphite. When using diamond tools, users have two choices: one is polycrystalline diamond (PCD), and the other is the newer chemical vapor deposition (CVD) diamond.

 

Polycrystalline diamond tools have the hardness, strength and abrasion resistance of natural diamonds, but they do not have the sensitivity of natural diamonds to damage. Diamond tools are made of synthetic diamond particles under high temperature and high pressure. In the process of the diamond tool process, the particles forming polycrystalline are simultaneously bonded to a cemented carbide matrix as a whole to improve the mechanical strength and impact resistance!

 

The application range of diamond tools is very wide

Diamond tools bring many benefits to the machining process in terms of application range and production efficiency. Although diamond is the hardest among existing materials, the properties and toughness of diamond tools still need to be further studied. One of the factors to improve the toughness of PCD is to add cobalt element to make it enter between the randomly arranged diamond grains. In addition, the cemented carbide matrix can also mechanically support the diamond abrasive layer, thereby increasing the impact resistance and facilitating brazing in the manufacture of diamond tools.

 

What are the benefits of using diamond tools?

Diamond tools exhibit thermal and chemical stability during use, while PCD and cemented carbide are affected by binders containing metal components in this regard. Put CVD diamond in hydrochloric acid and nothing will happen. This means that CVD diamond can withstand the attack of acid generated during processing of certain materials, such as phenolic resin, urethane rubber, and carbonate esters. Diamond tools also have a low coefficient of friction. Both cemented carbide and PCD will bond the workpiece material, while CVD diamond does not stick. At the same time, the low coefficient of friction also enables the CVD diamond tool to withstand greater cutting loads, thereby making the diamond tools cutting faster and more effective!

 

Another advantage of diamond tool is that the existing series of various grades can meet the needs of any non-ferrous metal processing. Generally speaking, fine-grain diamond tools are used where the wear resistance of the processed material is low and the surface roughness requirements are very high; medium-grain diamond tools are generally used as a general grade for machining; coarse-grain diamonds are particularly resistant to rough machining. Grinding materials, but the surface roughness requirements are not high.

 

The development prospects of Fujian Wanlong Group's diamond tools.

The manufacture and use of diamond tools give mankind the opportunity to obtain more natural resources and create brilliant civilization. From the pyramids of ancient Egypt to the Parthenon in ancient Greece; from the ancient Roman stadium to the Great Wall of China, stones have been integrated into our history for thousands of years, forming many fragments of ancient human civilization.

 

Nowadays, stone as a building material has been widely used in various fields of human life, which has become an integral part of modern civilization. Since 1993, Bandung has been committed to stone cutting and stone application. Today, an average of 100,000 Bandung diamond tools are exported every day. Insisting on technological innovation, we continue to create more efficient and cost-effective diamond tools.

 

At present, many production sites do not give full play to the advantages of diamond tools. The reason is that the speed and torque of many machine tools are not enough to ensure the efficient operation of the tool. In addition to the mechanical problems, there is also a difficult problem to convince the people in the production plant not to just stare at the initial price of diamond (PCD or CVD diamond), but to see the cost savings and performance improvements it brings benefit.

 

The mission of Bandung Machinery is to provide customers with advanced technical solutions to achieve efficient diamond tools production. 18 years of practical experience in the stone machinery industry has contributed to the rich experience and technical advantages of diamond tools. Wanlong Machinery will satisfy customers' needs by providing better services to complete the task!

What is more? Apart from diamond tools, out company also provide customers with various kinds of high-quality stone machinery products.

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