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Quarrying Granite Diamond Segment Quarring Marble Segments

Quarry Segment
Quantity:
  • WANLONG

Make cutting easier!

Good Sharpness,speedy cutting, low current of the machine, mining blocks are square with good flat surface.

 Diamond Segment for Grinding Wheel in Stone Factory


WANLONG QUARRYING SEGMENTS

Diamond tools have the advantages of extremely high hardness and wear resistance, low friction coefficient, high elastic modulus, high thermal conductivity, low thermal expansion coefficient, and low affinity with non-ferrous metals. It can be used for precision processing of non-metallic hard and brittle materials such as graphite, high wear resistance materials, composite materials, high silicon aluminum alloy and other tough non-ferrous metal materials. There are many types of diamond tools with significant performance differences, and the structure, preparation methods and application fields of different types of diamond tools are quite different.

 

Product Sepcification 

There are 4 main Double-blades-Combinations:  

D2200/D3300, D2200/D3600, D2400/D3300, D2400/D3600

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips

(PCS) 

Segment Size

(MM)        

9.5/10.0

2200

132

23*14/13*15

9.5/10.0

2400

136

23*14/13*15

9.5/10.0

3300

170

23*12.5/11.5*15

9.5/10.0

3600

180

23*12.5/11.5*15

 

There are 3 main Triple -Blade-Combinations: D2600/D3600/D4200,

D2600/D3800/D4600, D2600/D3800/D4800

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

142

23*16/15*15

12

3600

180

23*15/14*15

12

4200

210

23*14/13*15

 

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

154

23*16/15*15

12

3800

190

23*15/14*15

12

4600

230

23*14/13*15

 

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

180

23*16/15*15

12

3800

190

23*15/14*15

12

4800

240

23*14/13*15

 

Product details

Diamond Segment for Grinding Wheel in Stone Factory 

Diamond Segment for Grinding Wheel in Stone Factory

Before selecting and using diamond-coated tools, users must understand the following common sense about diamond-coated tools:

The difference in coating

Amorphous diamond (also known as diamond-like carbon-Annotation) coating is a carbon film deposited by the PVD process. It has both part of the SP3 bond of diamond and part of the SP2 bond of carbon; its film hardness is very high, but it is lower than the hardness of diamond film; its thickness is also thinner than the diamond film we usually deposit. When processing graphite, the life of amorphous diamond-coated tools is 2-3 times longer than that of uncoated carbide tools. In contrast, CVD diamond is a pure diamond coating deposited by a CVD process. The tool life when processing graphite is 12-20 times that of cemented carbide tools, which can reduce the number of tool changes and improve the reliability and accuracy of processing. consistency.

Machining hardened steel

Diamond is made of carbon atoms. When certain materials are heated, carbon atoms are extracted from the diamond and carbides are formed in the workpiece. Iron is one such material. When processing iron-group materials with diamond tools, the heat generated by friction will cause the carbon atoms in the diamond to diffuse into the iron, causing the diamond coating to fail prematurely due to chemical wear.

Tool limitations

It is difficult to guarantee the quality of re-ground and/or re-coated diamond-coated tools. Because the coating on the surface of the tool is pure diamond, it takes a long time to re-grind the tool with a diamond grinding wheel. In addition, a tool used to grow diamonds. The preparation process will change the chemical characteristics of the surface of the tool. Since the coating requires very precise control of this chemical characteristic, it is difficult to guarantee the effect of the tool re-coating.

Tool life

Like any other tool, the life of diamond-coated tools varies, depending on the material being cut, the selected feed rate and cutting speed, and the geometry of the workpiece. Generally speaking, the life of diamond-coated tools for processing graphite is 10-20 times longer than that of uncoated carbide tools, and in some cases it may even be longer. In this way, almost any machining task can be completed with one tool, without the need to change the tool due to tool wear, avoiding interruption and recalibration of machining, and thus it is possible to realize unattended machining. In the processing of composite materials, it is entirely possible to obtain a longer tool life.

According to reports, when processing high-density glass fiber, carbon fiber and Gl0-FR4 and other difficult-to-process composite materials, the life of diamond-coated tools can be as high as 70 times that of uncoated carbide tools.

Characteristics of Stone Quarrying Equipments

Quarrying Equipments:  Double Blades Quarrying Machine

The headstock of such double-blade quarrying machine is directly connected, eliminating the requirement of replacing the belt daily, maximizing the effective power of the motor. Such machine uses the electronic control box of Siemens technology, with the microcomputer doing tracking automatically, reducing the speed automatically in advance when the motor is overloaded and the blade is clamped, eventually effectively preventing the risk of burning the motor due to the blade clamping, improving the lifespan of the motor, and greatly improving the production efficiency.

Quarrying Equipments in Market

Main motor power

(KW)

(RPM)

Characteristics

TYPE 1   

55/75

120-130/100-110

New Four WD mechanism

Type 2   

55/75

120-130/100-110

New Four WD mechanism

Type 3   

45/55

120-130/120-130

New Four WD mechanism

Type 4   

45

130-140

Two WD Two Axis Design

 

Performance of WANLONG Stone Quarrying Segments

WANLONG Quarrying Segment is suitable for granite, marble basalt, slate, sandstone quarrying.   It is quite famous by the quarrying workers, thanks to its speedy, deep and long life cutting.   

Material To Cut

TYPE OF GRANITE

Feeding Depth

Feeding Speed

Lifespan (M)

 

Blade Combination

(CM)

0-70 Stroke

0-110

Stroke

(2P)

Smaller Blade

(2P)

Bigger

Blade

G.

Hard

12

20-25

45-50

400

450

D2400/D3300

G.623

Meium Hard

12-15

30

60-75

550

950

D2400/D3300

G.654

Soft

20

30

70-80

1000

1300

D2400/D3300

 

Cutting Surface of WANLONG Quarrying Segments

1. The abrasive grain is made of high grade diamond with good self-sharpness;

2. The bond is consisted of high-performance powder with strong holiding power;

3. Our diamond adopts the special coating technology, eventually the diamond is complete with good exposuring percentage, sharp edges and corners, as well as long tail length, which are all quite helpful for our quarrying segments to achieve the perfect cutting.

 

Advantage of WANLONG Quarrying Segments

1.Good Sharpness:  speedy cutting, low current of the machine, mining blocks are square with good flat surface

2.Long Life:  Reducing the times of blanks re-welding, maximizing the lifespan of steelblanks, achieving high cutting linear meters and eventually saving the mining cost for the quarry mining owners.

3.Good Adaptability:  Suitable for different stone and various complicated mining environments.


Consistent Quality Control:  

1. Raw material  

have advanced device for diamond, powder ete inspection;

2. Finshed product

All produced product has been inspetion and approved before shipment.

3. Production

production procedure been strictly controlled by quality controlled department;

Any quality related problem that we are care and will solved for client.

 

The problem

The peeling of diamond coating can prevent the peeling of the coating. It is a serious problem of diamond-coated tools, and it is also a common problem (especially when processing carbon fiber and other materials), which can make the tool life difficult to predict. In the late 1990s, interface chemistry was determined to be an important factor affecting the adhesion of diamond coatings. It is possible to reduce or eliminate the spalling of the diamond coating by selecting the chemical characteristics of the cemented carbide with good compatibility, using appropriate pretreatment technology and reasonable deposition reaction conditions, and stably realize a stable wear mode. Observing the normally worn diamond-coated tool under a microscope, it can be found that the diamond is steadily worn to the cemented carbide matrix without chipping or peeling.

 

EXHIBITION

Customer Oriented,Honest and Highly Responsible Team  

Diamond Segment for Grinding Wheel Exhibition

 

SALES NETWORK

1、South Asia:India, Pakistan, Bengal, Sri lanka, etc2、South East Asia:Indonesia, Vietnam, Thailand3、Mid East:Iran, Saudi Arab, UAE, Syria, Lebanon, Israel etc

4、Africa:Egypt, Nigeria, Kenya, Ethiopia, South Africa5、America:USA, Canada, Mexico, Brazil, Venezuela, Chile, etc6、Oceania:Australia, New zealand

7、Europe:Ukraine, Poland, Bulgaria, Romania, Czech, Yugoslavia,Latvia,Lithuania,Sweden, Finland, Danmark, Spain, Greece, Turkey

 

Certification

Diamond Segment for Grinding Wheel Certification 


Company Introduction

Manufacture and use of tools make human beings have the chances to get more natural resources and create a brilliant civilization.Wanlong has dedicated to stone cutting and stone application since 1993.Today, a daily average of 100,000 pieces of Wanlong diamond tools are exported around the world. Insisting on technological innovation, we continue to create more efficient and more cost-effective diamond tools. We have developed laminated stone panel.


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