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Electroplated Multi Husqvarna Diamond Wire Saw for Sandstone

Diamond Wire Saw
Quantity:
  • WANLONG

Diamond wire saw

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Today's diamond wire saw production has not been mastered by many diamond tool manufacturers. On the one hand, this is because the production of diamond wire saws is more complicated than the production of simple circular saw blades. On the other hand, producing suitable wire saws for cutting natural stone requires close cooperation and cooperation between diamond wire saw manufacturers and end users. Various factors associated with diamond wire saws include: the cutting life of the beads, the cutting speed of the beads, the spacing of the beads on the wire saw, the design of the mold, the life of the steel rope under normal working conditions and other technical difficulties.


(1) The most common problems 1. The wire saw cannot be cut and used. The most common problem is incorrect selection of diamonds (often too good diamonds are used), carcass, bead spacing, mold design or wrong application parameters. For example, if we choose too high diamond density or too good diamond, its sawing performance is not very good. The diamond will not break easily, making it difficult to produce a new sharp edge.

Technical Parameters

Diamond wire saw

Diameter(mm)

Connection

Beads/meter

Linear Speed(m/s)

Application

8.5/8.8

11

11.5

11.5

8.5/8.8

11

Plastic+spring

Plastic

Plastic

Plastic+spring

Plastic

Spring

37

40

40

40

37

28

20-30

20-30

20-30

20-30

25-35

25-35

Granite Sandstone

Granite Sandstone

Granite Sandstone

Granite Sandstone

Marble

Marble

1、 Good cutting result with small slot and high efficiency

2、 Good sharpness and long life, low noise and eco- friendly

 

Product display

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PART OF WANLONG Stone Machinery Customers(Workshop)

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2. Saw wire breaks Saw wire breaks are usually caused by using wrong application parameters or poor quality of the saw wire, which means that the bond between the plastic/rubber and the diamond beads is not strong, causing cuttings to enter the diamond saw wire. Soon, magma or cuttings partly touched and rubbed the steel rope between the beaded steel body and the steel rope, and the connecting thread of the steel rope began to break. This may also be due to the wrong use of bonding agent. The wire rope fracture may also be caused by the wrong choice of wire rope, beaded steel body, and poor heat treatment after injection molding.


3. Bead peeling If the bead cutting layer part is peeled off from the bead steel body, it is usually improper selection of the carcass or incorrect sintering parameters. Usually using incorrect cold pressing process is also the cause of spalling. Sometimes, due to improper dewaxing process, paraffin infiltrates between the metal carcass and the beaded steel body. Sometimes the problem is also related to improper cleaning of the beaded steel body.


4. The beads are not firmly bonded. Loose beads and poor bonding are usually a signal of problems during injection molding. It may also be caused by improper selection of steel wire rope, or contamination of the diamond beads and improper cleaning, which will result in a weak bond between the beads and the injection/injection rubber.

 

EXHIBITION

Customer Oriented,Honest and Highly Responsible Team  

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1. Electroplating type: A linear superhard material tool made by depositing a layer of metal (usually nickel and nickel-cobalt alloy) on a metal wire by electroplating and consolidating diamond abrasives in the metal. The metal coating is the bonding agent, and the diamond abrasive is used for cutting.

Electroplated diamond wire saws can be made into different diameters and lengths according to needs; wire saws can be installed on different equipment to form different processing methods, such as reciprocating cycle (saw frame) type, high-speed band saw type, wire cutting type, etc. For the processing of hard and brittle materials, wire saws can not only cut thin slices, but also process curved surfaces, and can also be used for small holes training. Its application prospects are broad. At present, Nanjing Sanchao New Material Co., Ltd. is a relatively mature domestic manufacturer of electroplated diamond wire saws, which has invested early in research and development and has strong technical strength.

2. Resin type: Use resin as a bonding agent to consolidate diamond abrasives on metal wires.

Certification

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