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Diamond Segment for Grinding Wheel in Stone Factory

Quarry Segment
Quantity:
  • WANLONG

Make cutting easier!

Good Sharpness,speedy cutting, low current of the machine, mining blocks are square with good flat surface.

 Diamond Segment for Grinding Wheel in Stone Factory


WANLONG QUARRYING SEGMENTS

Fujian Quanzhou Wanlong Diamond Tool Co., Ltd. has been rated as one of the “Top Ten Enterprises” in the diamond tool industry for 10 consecutive years.  WANLONG has been continuously committed to technical research and development and update of its products, investing tens of millions of R&D funds every year. Thanks to its good sharpness and lifespan, WANLONG Quarrying Segments have been recognized and highly praised by those who are in the stone industry domestically and abroad. In the year 2018, WANLONG Quarrying segments won the title of “China National Top Sales Products”.  

WANLONG Quarrying segments occupy a fairly high share in the domestic stone mining market.  You can see the WANLONG quarrying segments in almost all stone mines in China. WANLONG quarrying segments have outstanding sharpness and lifespan, with its price ratio much better than that for same products from other stone quarrying segments suppliers.

 

Product Sepcification 

There are 4 main Double-blades-Combinations:  

D2200/D3300, D2200/D3600, D2400/D3300, D2400/D3600

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips

(PCS) 

Segment Size

(MM)        

9.5/10.0

2200

132

23*14/13*15

9.5/10.0

2400

136

23*14/13*15

9.5/10.0

3300

170

23*12.5/11.5*15

9.5/10.0

3600

180

23*12.5/11.5*15

 

There are 3 main Triple -Blade-Combinations: D2600/D3600/D4200,

D2600/D3800/D4600, D2600/D3800/D4800

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

142

23*16/15*15

12

3600

180

23*15/14*15

12

4200

210

23*14/13*15

 

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

154

23*16/15*15

12

3800

190

23*15/14*15

12

4600

230

23*14/13*15

 

Blank thickness
(MM)

Blanks Diameter
(MM)

Blanks tips
(PCS)

Segment Size

(MM)          

12

2600

180

23*16/15*15

12

3800

190

23*15/14*15

12

4800

240

23*14/13*15

 

Product details

Diamond Segment for Grinding Wheel in Stone Factory 

Diamond Segment for Grinding Wheel in Stone Factory

In the cutting-edge manufacturing skills, the choice of the cutting-edge carcass material and the hot pressing process are the key hubs. Co-based and bronze-based alloys are widely selected as raw materials for carcass, but they cannot achieve a good balance between manufacturing cost and performance. Through horizontal analysis, Fe-Ni-Cu-W series alloy is proposed as the raw material of cutter head carcass. Through trial and application, a more ideal manufacturing cost and performance have been achieved.

The manufacturing process of diamond saw blade head can be described as the sintering process of metal powder under certain pressure, which is a kind of powder metallurgy process: the well-proportioned metal powder is under high temperature (800-1000℃) and certain pressure (180- 250Kgf/cm2), through a series of physical and chemical impregnation of powder particles, such as diffusion, welding, compounding, recrystallization, etc., a sintered body with a certain shape and machine function is formed, which is the cutter head.

There are also strict requirements on the base material of the saw blade head carcass:

1. The sintered body should have excellent attack performance and appropriate hardness to ensure the formation of brilliant machine engagement with the wrapped diamond and moderate wear resistance against the rock;

2. It can complete the powder metallurgy process that satisfies the above-mentioned performance requirements at a lower sintering temperature (unusually not over 950°C) and a short heat preservation time (unusually not over 5 minutes) to slow down the diamond single crystal Deterioration trend;

3. The alloy components in the matrix alloy can brilliantly infiltrate the diamond single crystal, and through the intervening trace elements, the alloy components and the diamond can be bred to produce chemical bonding and impregnation, which further improves the deception of diamond.

The powder metallurgy method can make the raw material of the carcass get a structure similar to the ordinary alloy, and realize the alloying. There are many kinds of phases in the alloy structure. Among the components with similar electrochemical properties and atomic radii, the alloy is biased towards the eugenic solid solution phase. Because the solid solution phase deforms the crystal lattice during the natural process, the resistance to the dislocation movement of the crystal lattice increases, so that the strength and hardness of the raw material are improved, that is, the solid solution strengthens the infiltration, so the solid solution phase becomes It is the most basic composition that requires higher raw materials for comprehensive machine functions. It can be said that the formation of the solid solution phase of the carcass alloy is one of the keys to achieving the high performance of the carcass raw material.

According to the basic requirements of the matrix material of the saw blade bit, an alloy system that is easy to form a solid solution phase in the matrix alloy and bred to produce solid solution strengthening and impregnation should be selected as the basic factor of the matrix. The Fe-Ni-Cu-W series alloy is suitable This requirement:

Fe-Ni and Cu-Ni can achieve complete mutual solubility;

WC/W-Ni, WC-Cu, Fe-Cu can achieve limited mutual solubility and can produce dispersion-enhanced infiltration;

Fe and Ni group VIII elements have a brilliant affinity for diamond.

The finished cutter head is installed on the substrate in various ways, and then polished and painted to make the finished product, which is widely used in various life and production operations.

Characteristics of Stone Quarrying Equipments

Quarrying Equipments:  Double Blades Quarrying Machine

The headstock of such double-blade quarrying machine is directly connected, eliminating the requirement of replacing the belt daily, maximizing the effective power of the motor. Such machine uses the electronic control box of Siemens technology, with the microcomputer doing tracking automatically, reducing the speed automatically in advance when the motor is overloaded and the blade is clamped, eventually effectively preventing the risk of burning the motor due to the blade clamping, improving the lifespan of the motor, and greatly improving the production efficiency.

Quarrying Equipments in Market

Main motor power

(KW)

(RPM)

Characteristics

TYPE 1   

55/75

120-130/100-110

New Four WD mechanism

Type 2   

55/75

120-130/100-110

New Four WD mechanism

Type 3   

45/55

120-130/120-130

New Four WD mechanism

Type 4   

45

130-140

Two WD Two Axis Design

 

Performance of WANLONG Stone Quarrying Segments

WANLONG Quarrying Segment is suitable for granite, marble basalt, slate, sandstone quarrying.   It is quite famous by the quarrying workers, thanks to its speedy, deep and long life cutting.   

Material To Cut

TYPE OF GRANITE

Feeding Depth

Feeding Speed

Lifespan (M)

 

Blade Combination

(CM)

0-70 Stroke

0-110

Stroke

(2P)

Smaller Blade

(2P)

Bigger

Blade

G.

Hard

12

20-25

45-50

400

450

D2400/D3300

G.623

Meium Hard

12-15

30

60-75

550

950

D2400/D3300

G.654

Soft

20

30

70-80

1000

1300

D2400/D3300

 

Cutting Surface of WANLONG Quarrying Segments

1. The abrasive grain is made of high grade diamond with good self-sharpness;

2. The bond is consisted of high-performance powder with strong holiding power;

3. Our diamond adopts the special coating technology, eventually the diamond is complete with good exposuring percentage, sharp edges and corners, as well as long tail length, which are all quite helpful for our quarrying segments to achieve the perfect cutting.

 

Advantage of WANLONG Quarrying Segments

1.Good Sharpness:  speedy cutting, low current of the machine, mining blocks are square with good flat surface

2.Long Life:  Reducing the times of blanks re-welding, maximizing the lifespan of steelblanks, achieving high cutting linear meters and eventually saving the mining cost for the quarry mining owners.

3.Good Adaptability:  Suitable for different stone and various complicated mining environments.


Consistent Quality Control:  

1. Raw material  

have advanced device for diamond, powder ete inspection;

2. Finshed product

All produced product has been inspetion and approved before shipment.

3. Production

production procedure been strictly controlled by quality controlled department;

Any quality related problem that we are care and will solved for client.

 

Packaging & Shipping

Packge depends on the quanity and the product feature

1. By air

min. weight 35kgs;  freight as per your airport

2. By Express

DHL, UPS, TNT etc. normally less than 35 kgs parcel, freight would be varousas per your country

3. By sea

can be Less than Container Load and Full Container Load; freight is according to the shiping company quoation to your seaport

Fast deliver time: 7- 15 days. To rough idea: most of order lead time is 7 days-10days.

 

EXHIBITION

Customer Oriented,Honest and Highly Responsible Team  

Diamond Segment for Grinding Wheel Exhibition

 

SALES NETWORK

1、South Asia:India, Pakistan, Bengal, Sri lanka, etc2、South East Asia:Indonesia, Vietnam, Thailand3、Mid East:Iran, Saudi Arab, UAE, Syria, Lebanon, Israel etc

4、Africa:Egypt, Nigeria, Kenya, Ethiopia, South Africa5、America:USA, Canada, Mexico, Brazil, Venezuela, Chile, etc6、Oceania:Australia, New zealand

7、Europe:Ukraine, Poland, Bulgaria, Romania, Czech, Yugoslavia,Latvia,Lithuania,Sweden, Finland, Danmark, Spain, Greece, Turkey

 

Certification

Diamond Segment for Grinding Wheel Certification 


Company Introduction

Manufacture and use of tools make human beings have the chances to get more natural resources and create a brilliant civilization.Wanlong has dedicated to stone cutting and stone application since 1993.Today, a daily average of 100,000 pieces of Wanlong diamond tools are exported around the world. Insisting on technological innovation, we continue to create more efficient and more cost-effective diamond tools. We have developed laminated stone panel.


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